How Preventative Maintenance, Sanitation, and Engineering Affect Your Food Co-Packing Experience

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Maintaining hygienic, well-engineered, and properly maintained food packaging units is essential for business prosperity and consumer safety. Regular inspections, thorough sanitation, and precise engineering all contribute to a seamless and secure food packaging process.

The importance of maintaining food production facilities

Preventive maintenance (PM) schedules provide a roadmap to address these issues, ensuring equipment reliability, upholding food safety standards, reducing downtime, and preventing breakdowns.

Just as we maintain our homes, regular maintenance and sanitation of packaging equipment is crucial. Inspections and servicing prevent failures that could compromise product integrity, extend equipment life, and avoid costly replacements, leading to long-term savings.

Econo-Pak’s Preventative Maintenance/Machine Sanitation Manager, Scott Small, adheres to stringent protocols to ensure our packaging operations remain in optimal condition to minimize downtime of your product.

How our engineering team enhances your food packaging experience

With our on-site engineers, issues can be identified and resolved immediately, ensuring smooth production with minimal waste.

We keep our machines properly calibrated to detect and address potential glitches before they escalate into serious problems. These measures collectively ensure continuous operation and safe product quality.

Ensuring food safety and sanitation in food packaging

Adhering to food safety regulations is paramount for packaging companies to protect consumers. Failure to follow safety practices can result in contaminated products, posing significant health risks.

Our SQF Level 3 certification and compliance with FDA sanitation provisions demonstrate our commitment to cleanliness and safe operations.

Econo-Pak’s best practices for machinery

Ensuring proper co-packing machinery maintenance and adhering to regulatory guidelines can present challenges for food packaging professionals. To overcome these obstacles, we follow best practices such as:

  • Investing in training programs: We ensure our employees are well-versed in equipment procedures and can manage minor accidents.
  • Upholding hygiene standards: All staff and visitors maintain hygiene standards to protect food products from contamination.
  • Scheduling maintenance during downtime: We conduct maintenance activities during planned downtime to ensure efficient equipment operation.
  • Following latest regulations: Our department stay updated on health regulations to protect our clients and consumers.

Implementing these strategies enables Econo-Pak to produce food products safely, consistently, and sanitarily.

Contact us for a fixed-price quote and discover how our team of experts can help scale your food brand today.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

MERV 11 Air Filtration Improves Food Safety in Repacking

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Contaminants flying through the air in repacking facilities can jeopardize the security and freshness of food items and ultimately endanger the health of consumers when they’re left unaddressed. However, with the proper air filtration system in place, food manufacturers can significantly minimize these risks.

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Primary vs. Secondary Packaging

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Many products come with primary and secondary packaging. Both serve to protect the contents, inform consumers, and market products.

Primary and secondary packaging are both important considerations when it comes to contract food packaging. Keep reading to learn more about the purpose and benefits of each.

Defining primary packaging

Primary packaging is the first layer of packaging on a product. It directly touches the product, such as the bag inside a box of cereal or a carton of juice. In many cases, consumers will see and handle this layer of packaging first or most when using the product.

This initial layer of packaging is crucial because it protects against contaminants, damage, and environmental factors that compromise product integrity or quality. It may also be used to extend shelf life, provide additional instructions or information, and convey a sense of value.

Examples of primary packaging include:

Understanding secondary packaging

Secondary packaging is an outer layer beyond the primary packaging, although it can be implemented in several ways. It is often used as a secondary form of protection for a product, such as a paperboard box (i.e., secondary packaging) that prevents crackers from breaking while an inner plastic bag (i.e., primary packaging) keeps them fresh.

It can also be used to physically group multipacks together, such as a two-pack of bottled sauce or a trial-size item packaged for sale with a full-size one. And in some situations, multiple layers of secondary packaging are used. For example, a wholesaler may individually package frozen entrees in covered trays (i.e., primary), then place each in an outer paperboard container (i.e., secondary), then pack 12 entrees together in a cardboard box (i.e., secondary).

All types of secondary packaging can incorporate branding through graphics and product information.

Primary vs. secondary packaging

Because they serve somewhat different purposes, primary and secondary packaging often have different physical characteristics. For example, primary packaging may need to be airtight, rigid, or greaseproof, while secondary packaging may need to be constructed from materials that are sturdy, block UV light, or incorporate easy-carry handles.

Impact of packaging on branding and marketing

Primary packaging is often a significant point of contact with potential customers. Package appearance, texture, shape, size, and overall design are powerful differentiators. Primary packaging can even convey a message about the experience of “unboxing” or using the product inside. In these ways, it has considerable influence over the decision to buy.

Secondary packaging shares some of the influence that primary packaging has, especially for products with inner freshness wrappings, bags, or pouches. Don’t overlook the ability of secondary boxes, cartons, or wraps to attract attention.

Product use may also factor into the brand details you choose to include on the packaging. Branding may have less impact when it appears on wrappers that are discarded immediately, or products that are decanted into other containers, such as frozen juice.

Primary and secondary packaging sustainability

 

Sustainable packaging is a growing consumer demand and a trend among manufacturers. Many eco-friendly designs are intended to reduce waste and the amount of natural resources needed for production. Common approaches include:

  • Increased percentages of recycled and post-consumer use materials
  • Compostable or recyclable packaging
  • Reduced plastic content or plastic alternatives
  • Packages that use less material overall
  • Plant- or paper pulp-based packages

Today’s consumers notice packaging materials, oversized boxes with wasted space, and the use of non-recyclables, which can impact their buying decisions.

Learn more about primary and secondary packaging

At Econo-Pak, we provide comprehensive, turnkey contract packaging services for dry-food applications. We offer a range of packaging options including vertical bagging, pouch filling, and flow wrapping, as well as custom packaging solutions. Contract manufacturing and a vetted network of packaging suppliers are also available.

By partnering with us, you’ll have more time to devote to developing your products and your brand. Our team will work with you to determine the best primary and secondary packaging options for your needs and business goals. Request a quote today to get started.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

What is Repacking? A Guide to Efficient Food Packaging

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Packing and delivery of dry food products in pristine condition is crucial to growing your base of loyal customers. Enter repacking. But what exactly is repacking, and why should food businesses care about it?

Understanding repacking

Repacking involves transferring products from one type of packaging to another, usually to:

  • Enhance efficiency
  • Boost brand visibility
  • Meet specific retail requirements

In the dry food industry, this often means taking bulk goods like rice, grains, or pasta and repackaging them into smaller, consumer-friendly sizes. The ultimate goal is to make products more accessible, attractive, and suitable for various distribution channels.

Financial benefits of outsourcing repacking

Outsourcing your repacking needs can lead to significant financial benefits:

  1. Avoiding upfront investment
    Skip the costs of specialized packaging machinery, training staff, and equipment maintenance.
  2. Leveraging expertise and resources
    Access professional repackaging services with streamlined operations, reducing waste, labor, and overhead costs.
  3. Maintaining consistent quality
    Maximize profit margins without compromising on product quality.

Packaging sizes for different market sectors

Reconfiguring packaging sizes is crucial for meeting the diverse needs of different market sectors. For instance, airlines require single-serving portions for in-flight snacks, whereas wholesale retailers like Costco need large family-sized packs to attract bulk-buying customers.

By offering tailored packaging sizes for each sector, businesses can ensure their products are both convenient and appealing to end consumers, no matter where they shop.

When and why to use a repackaging service

Utilizing a professional repackaging service can be a game-changer for your food business. Here’s why:

  1. Meeting retail standards
    Different retailers have varying packaging requirements. A reliable repackaging service ensures your products meet those standards.
  2. Boosting brand visibility
    Custom packaging with your branding can make products stand out on the shelves.
  3. Reducing waste
    By repacking products into appropriate sizes, businesses can minimize waste and optimize inventory.
  4. Compliance and quality control
    Professional repackaging services adhere to stringent quality and safety regulations, giving you peace of mind.

Types of repacking products

Repacking covers a broad spectrum of dry food products. Some popular items include:

  • Grains and rice
    Bulk grains can be repacked into consumer-sized bags.
  • Pasta
    Spaghetti, penne, and other pasta shapes are often repacked from bulk to retail-friendly portions.
  • Nuts and seeds
    Repacking nuts into resealable bags ensures freshness and convenience.
  • Snacks
    Dry snacks like chips or pretzels can be portioned into individual packs.
 

The repacking process

How does the repacking process work? Let’s break it down into a few simple steps:

  1. Assessment and planning
    Your packaging needs are assessed, and a plan is created to deliver the desired packaging solution.
  2. Sanitization and quality control
    The repackaging facility undergoes thorough cleaning and quality checks to meet safety standards.
  3. Bulk to retail conversion
    Bulk products are carefully repacked into smaller packages with precise weight measurements.
  4. Labeling and branding
    Customized labels are applied to ensure accurate product information and attractive branding.
  5. Final quality checks
    Before dispatch, each package is inspected to ensure it meets all quality and safety standards.

Why choose Econo-Pak for your repacking needs?

At Econo-Pak, we specialize in providing high-quality repacking services for dry food products. With years of experience, we understand the challenges businesses face in packaging and distribution. Here’s why you should consider us for your next food repacking project:

  • Fixed-price quotes
    No hidden costs. We provide clear and fixed-price quotes tailored to your needs.
  • Modern automated facility
    Our Milford, PA repackaging facility is equipped with the latest technology to ensure efficient and safe handling of your products.
  • Quality assurance
    We follow strict quality control measures to ensure your products meet the highest standards.
  • Custom solutions
    From labeling to branding, we can offer procurement services for custom packaging solutions that align with your brand’s vision.

Ready to enhance your packaging game? Visit our website and fill out our Request a Quote form to receive a fixed-price quote for your food repacking project. Let’s make your products stand out on the shelves!

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

Retail Packaging vs. Non-Retail Packaging

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When it comes to contract food packaging, it’s essential to choose the right type of packaging for your business needs. Packaging not only plays a pivotal role in protecting your food products but it also serves as a powerful marketing tool.

Two main categories of food packaging include retail packaging and non-retail packaging. Here, we’ll explore the differences between these two types so that you can make an informed decision when selecting the right option for your food products.

Key Differences Between Retail Vs. Non-Retail Packaging

Some of the key differences between retail and non-retail packaging include:

1. Appearance and Design

Retail packaging is specifically designed to make your product look appealing on a store shelf. It’s intended to catch a consumer’s attention, communicate your brand identity, and increase the likelihood of sales. As such, this packaging option often includes bright colors, unique shapes, and eye-catching graphics.

On the other hand, non-retail packaging is purely functional. Its main purpose is to ensure safe storage and transport of food products. For this reason, it typically features a more straightforward, utilitarian design.

2. Functionality

In terms of functionality, retail packaging is meant to showcase your products, enhance visual appeal, and create an improved unboxing experience for customers. Non-retail packaging prioritizes protection over aesthetics – its main goal is to make sure your product arrives at its destination intact.

3. Materials Used

The materials used for retail packaging are chosen with aesthetics in mind. Common materials include plastic, cardboard, and glass. With non-retail packaging, materials are chosen based on durability and protection. Typical options include corrugated cardboard, bubble wrap, and foam.

Pros and Cons of Retail Packaging Vs. Non-Retail Packaging

When choosing between retail packaging and non-retail packaging, it’s important to consider the pros and cons of each option.

Retail Packaging

Advantages of retail packaging include:

  • Improved brand visibility. Retail packaging can be used as a powerful branding tool. It helps your food products stand out from the competition and makes your brand more recognizable. Retail packaging can also include custom packaging design to give it extra personality.
  • Marketing and promotion opportunities. Retail packaging designs can include creative marketing elements such as promotional information, slogans or taglines, and product images.
  • Customized protection for sensitive products. Retail packaging can include customized protective features designed to prevent product damage during storage and handling.

Disadvantages of retail packaging include:

  • Higher costs. Because retail packaging often includes more specialized elements, it can come with higher printing, material, and design costs.
  • Environmental concerns. The heightened focus on branding and aesthetics sometimes comes at the cost of eco-friendliness. This can lead to concerns surrounding sustainability and waste.
  • Limited reusability. Retail packaging often comes in single-use designs, further raising environmental concerns.
 

Non-Retail Packaging

Key benefits of non-retail packaging include:

  • Cost-effectiveness. Non-retail packaging is typically more affordable than retail packaging, making it an attractive option for businesses with budget constraints.
  • Eco-friendly options. Many non-retail packaging materials are recyclable and eco-friendly, aligning with increasing demands for more sustainable products.
  • Space efficiency. Non-retail packaging provides improved space efficiency during storage and transport, resulting in lower shipping costs.

Some drawbacks of non-retail packaging include:

  • Limited branding and marketing potential. Compared to retail packaging, non-retail packaging doesn’t offer the same branding opportunities. It is more focused on functionality rather than marketing and aesthetics.
  • Limited protection for fragile items. Non-retail packaging often isn’t tailored to the specific product, resulting in less protection for more sensitive items.
  • Less appealing presentation. Non-retail packaging doesn’t include the same design elements as retail packaging, meaning it may not attract customers in the same way.

Retail Packaging Vs. Non-Retail Packaging Selection

Choosing between retail packaging and non-retail packaging requires paring down your product and industry. Certain industries or retail outlets have a higher expectation for attractive packaging. Your target market and customer preferences have a similar influence on the type of packaging you choose. Other factors to consider when making your choice include:

  • Budget
  • Sustainability goals
  • Desired branding opportunities

Sustainability for Retail Packaging Vs. Non-Retail Packaging

The importance of sustainable food packaging cannot be overlooked. As consumer demands for environmentally friendly packaging options continue to grow, it’s more important than ever to prioritize eco-conscious choices when packaging your food products. Both retail and non-retail sustainable packaging design can be incorporated by using recyclable materials, looking for ways to reduce waste, and using responsible manufacturing practices.

Learn More About Retail Packaging Vs. Non-Retail Packaging

Choosing between retail and non-retail packaging requires a thorough analysis of your shipping, storage, and retail needs. The key difference is generally one of function vs. form, where retail packaging depends on appearance and improving the customer experience, while non-retail packaging should be efficient and durable.

At Econo-Pak, we’re your source for superior contract food packaging services. Whether you choose retail or non-retail packaging, our expert team can work with you to create a sustainable, durable, and high-quality packaging solution for your food products. For more information about our retail and non-retail packaging capabilities, request a quote today.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

History of Food Quality Standards

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The safety and quality of our food are essential aspects that impact our health and well-being. With modern food quality standards, we can ensure that we are consuming safe and healthy products. However, this is not a new concept, as people throughout history have adopted various methods to ensure the quality of their food.

Let’s appreciate the efforts of our ancestors and see how progressions in food preservation contributed to food quality today.

Ancient Food Quality Standards

People in ancient times relied primarily on hunting and gathering to sustain themselves, meaning food was cooked and/or consumed quickly after it was obtained. With the rise of agriculture, societies required more robust means of preservation to deal with surplus food.

This led to the rise of techniques like fermentation. In the absence of cold storage, fermenting food was an effective means of killing harmful pathogens and preserving food for longer periods. Other methods that helped in food preservation include:

  • Pickling
  • Curing
  • Sugaring
  • Drying

Additionally, many early civilizations developed some basic regulations for food safety. Community leaders were tasked with ensuring food stayed safe to eat, leading them to oversee various preservation methods.

Food Quality Standards in the Middle Ages

During the Middle Ages, food quality was especially crucial as a means of keeping the growing global population safe. In Europe, many guilds played a role in regulating and inspecting food quality. As some of the earliest guilds were created by bakers, these organizations helped pass laws and regulations to maintain basic food safety and stable prices for bread.

Monks at monasteries were also key in establishing medieval food quality standards. Many of the preservation methods discussed previously were cultivated and passed down by monks. They shared this knowledge with their communities to improve their overall health and safety.

The spice trade also incentivized proper food storage and safety. The new flavors introduced by spices challenged existing food quality standards, leading to higher interest in food quality control.

Food Quality Standards During the Industrial Revolution

The Industrial Revolution created many new opportunities for innovation in food safety and regulation. Mass production and urbanization changed the way food was produced and stored.

One of the biggest changes related to food contamination and adulteration. Writer and activist Upton Sinclair published The Jungle in 1905, exposing the unsanitary conditions of the meat-packing industry in the U.S. The subsequent drop in meat sales prompted governmental authorities to pass regulations on the amount of contaminants legally allowed in consumer products.

Canning also gained popularity during the Industrial Revolution. This process involves heating food to destroy harmful pathogens and cooling them in cans or jars to create a vacuum seal preventing deterioration. Canning helped preserve food at scale to keep up with mass production.

Modern Food Regulations

The United States Pure Food and Drug Act of 1906 marked the beginning of modern food safety standards, helping establish regulatory agencies like the Food and Drug Administration (FDA). Other countries have similar agencies and laws regulating the safety of food, raising the standards for food quality around the world.

Better food regulations and international cooperation have become increasingly important due to the growth of global trade. Additionally, new technology has made safety testing more reliable and accurate.

Key Milestones in the History of Food Quality Standards

The modern era of food safety was achieved in large part due to certain milestones such as nutritional labeling. Easy-to-read labels provide consumers with information on the product’s nutritional value, ingredients, and where it was packaged and produced, all of which can help them make informed purchasing decisions. Regulations on additives and preservatives have also become standard, ensuring that the safety of food is not compromised for the sake of long-term storage needs.

Past food safety crises, such as E. coli outbreaks, have led to more stringent safety and quality checks by food manufacturers. Governmental agencies have also improved their response strategies and regulations to prevent outbreaks in the future.

Another milestone includes Certified Organic and GMO regulations, which classify organic and genetically modified food. These certifications were created to address consumer demand for healthier and more sustainable food products.

The rising popularity of co-packers has also played a role in the abundance of safe food in the modern age. Food co-packers make contract food packaging easy and safe, allowing for the mass production of food in fully compliant facilities. Food co-packaging provides high levels of safety and quality as well as fast turnaround times.

Contemporary Food Quality Standards

Contemporary standards for food production are high across the world. Modern food labeling practices focus on delivering accuracy and transparency to consumers.

Another major focus for food production is sustainability. Sustainable food packaging and ethical practices in food production aim to ensure that the entire food production supply chain supports high purity standards, safety, and the environment.

Future Food Quality Trends

Going forward, food quality standards are predicted to advance, though certain challenges remain. Issues like supply chain complexities, food fraud — removing or adding certain ingredients to food to mislead consumers — and new pathogens will require new strategies and technologies to combat them.

Experience High-Quality Food Co-Packing Services

Food quality standards have been a concern since the beginning of human history. From early preservation methods in ancient times to the technologically advanced solutions of today, people have always needed safe and healthy food.

To start working with an experienced food co-packer for your food product, request a quote today.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

How to Ensure Food Safety with Food Packaging Solutions

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Food safety is of paramount concern when it comes to packaging. While the food we consume is meant to nourish us, it can also make us ill if not handled or packaged properly.

In this blog post, we will dive into the importance of food safety, the significance of food packaging, and how Econo-Pak’s contract food packaging services can help bridge the gap between the two.

Why Food Safety and Packaging Matters

Food safety and packaging are crucial for a myriad of reasons, with some of the most important being:

Health and Well-being of Consumers

Food safety is critical to consumers’ health and well-being. Proper packaging materials that comply with food safety standards are key to preventing contamination and spoilage, which could otherwise cause foodborne illnesses, digestive discomfort, hospitalization, or even death.

Legal and Regulatory Considerations

Food safety extends further than simply ensuring personal well-being; there are also numerous regulatory standards that packaging materials must adhere to. For example, the Food and Drug Administration (FDA) has established stringent food packaging regulations designed to protect consumers.

The Significance of Food Safety and Packaging

Food packaging is responsible for various functions, including:

  • Protection from contamination. Packaging serves as a barrier to protect food from physical, biological, and chemical contamination.
  • Preserving quality and freshness. High-quality packaging can extend the shelf life of food products while keeping them fresh and nutritious.
  • Information and labeling. Packaging is responsible for conveying critical information to consumers, including nutritional facts, ingredients, allergens, expiration dates, and more.
  • Convenience and portion control. Convenient packaging options allow consumers to easily portion and consume food products.

Food packaging materials have continued to evolve over the years. From simple paper, glass, and tin containers to modern plastics and advanced materials, packaging technology has dramatically improved in terms of functionality, sustainability, and safety.

3 Challenges in Food Safety and Packaging

As consumer demands continue to shift in light of rising health and environmental concerns, food safety and packaging are faced with numerous challenges. These include:

1. Emerging Pathogens and Contaminants

The food industry faces ongoing challenges due to the emergence of new contaminants and pathogens. Addressing these concerns requires continuous research and development to determine which packaging materials will ensure optimal food safety.

2. Environmental Considerations

Demands continue to rise for sustainable food packaging that reduce environmental impact. Compostable and biodegradable packaging materials, as well as efforts to reduce waste, are becoming increasingly vital.

3. Consumer Awareness and Education

Food packaging plays a vital role in educating consumers about proper food handling and storage. Including this information on packaging materials helps consumers prevent contamination and foodborne illnesses.

Innovations in Food Safety and Packaging

To address the challenges associated with food safety and packaging, numerous innovations have emerged, including:

  • Active and intelligent packaging. These solutions are growing in popularity, offering features designed to interact with food to enhance safety and improve shelf life.
  • Nanotechnology and smart materials. Advanced nanotechnology and smart materials are used to create packaging that reduces waste and improves food preservation.
  • Sustainable packaging solutions. Biodegradable, recyclable, and other sustainable food packaging materials are emerging to reduce negative effects on the environment.

Food Safety and Packaging Starts With You

Using the right packaging materials plays a crucial role in food safety. To prevent contamination and other food-related issues, it’s essential to work with a partner who can provide quality packaging options that maintain the freshness and integrity of food products. At Econo-Pak, we have over four decades of experience providing quality contract packaging services and are dedicated to food safety. Our packaging solutions are designed to meet or exceed the industry’s highest safety and quality standards.

If you would like to help address your food safety and packaging challenges, reach out to the experts at Econo-Pak today.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

Oiled vs. Sanded Gummies Packaging: What You Need to Know

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Gummy candies present unique challenges during the packaging process. As a leading figure in contract food packing, Econo-Pak is at the forefront of addressing these challenges, particularly when packaging oiled and sanded gummies.

Let’s peel back the curtain on the critical differences and considerations in packaging these two types of gummies, providing insights into our tailored approach and the solutions we offer.

The Sticky Situation: Oiled vs. Sanded Gummies

Gummies come in all shapes, sizes, and textures. Among these, oiled and sanded gummies represent two popular, yet distinct, finishes. Oiled gummies are coated with a thin layer of oil, giving them a glossy appearance and preventing them from sticking together.

On the flip side, sanded gummies are dusted with a fine layer of sugar or sour sugar, providing a textured finish and a burst of flavor upon the first bite.

Differences in Packaging for Oiled vs. Sanded Gummies

The characteristics in oiled versus sanded gummy finishes significantly impact the product packaging process.

Oiled Gummies Packaging

  • The glossy challenge: The oil coating, while preventing stickiness between the gummies, poses a risk of smudging and oil buildup inside the packaging material. This can affect the visual appeal and perceived freshness of the product.
  • Material matters: Choosing the right packaging material is crucial. It needs to be resistant to oil and not absorb the coating, ensuring the gummies stay fresh and appealing.
  • Sealing the deal: The sealing process for oiled gummies must ensure that the packaging is airtight to prevent the oil from seeping out, which could compromise the product’s integrity and shelf life.

Sanded Gummies Packaging

  • The sugar coating conundrum: The sugar coating, while delightful in taste and texture, can create challenges in packaging due to its tendency to shed. This can lead to a messy appearance and potential waste.
  • Keeping it clean: Packaging for sanded gummies must account for the excess sugar, ensuring it remains contained and does not detract from the product’s presentation.
  • Material selection: The packaging material should prevent moisture ingress to maintain the sugar’s texture and prevent clumping, ensuring the gummies remain fresh and enjoyable.

Econo-Pak’s Expert Approach

At Econo-Pak, we leverage our extensive experience and high-tech co-packing equipment to address these challenges head-on. Our approach includes:

  • Custom solutions: We tailor our packaging solutions to the specific needs of oiled and sanded gummies, considering factors like material compatibility, seal integrity, and presentation.
  • Innovation in packaging: Our investment in innovative packaging technologies ensures that we can offer the best solutions for preserving the quality and extending the shelf life of gummy candies.
  • Quality assurance: We implement rigorous quality control measures throughout our packaging process, ensuring that every package meets our high standards for safety, freshness, and aesthetics. Please, we are SQF Level 3 certified, FDA approved, and more to offer the best co-packing service for your product.

Wrapping It Up

Packaging gummies is not just about keeping them fresh; it’s about delivering an experience that starts the moment a consumer lays eyes on the product. Whether it’s the glossy allure of oiled gummies or the tantalizing texture of sanded gummies, Econo-Pak understands the nuances involved in packaging these treats. By partnering with us, you’re choosing a co-packer that values your product’s quality and appeal as much as you do.

Interested in learning more about our co-packing solutions for gummy candies or have a project in mind? Request a fixed-price quote. Let’s make your gummy packaging as irresistible as the candies inside!

FAQ

Q: Can Econo-Pak handle large-scale gummy packaging projects?

A: Absolutely! Our facilities are equipped to handle high-volume projects, ensuring efficiency and quality as you scale.

Q: How does Econo-Pak ensure the freshness of packaged gummies?

A: We use only the best materials and innovative sealing techniques to ensure that each package is airtight and preserves the freshness of the gummies inside.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

Choosing a Co-Packer for Allergen Foods

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Millions of Americans have food allergies, and for those affected, the results of exposure can be life-threatening. Over the past few decades, the demand for allergen-specific foods in the U.S. and global markets has been growing.

Today, market research reveals that 25% of Americans avoid allergens in the food they buy. For these reasons, ensuring the safety of food and beverages in the contract food packaging industry is critical.

Since co-packers play a pivotal role in the manufacturing process, companies must partner with service providers equipped to handle allergen foods. In this article, we will discuss the most important considerations involved in choosing a co-packer for allergen foods and what the co-packing process looks like.

Understanding Allergens in Food Production

An allergen is any substance that causes an adverse immune reaction in certain individuals. Keeping food products free from allergen contamination is a challenging process that requires care and expertise. Under the Food Allergen Labeling and Consumer Protection Act (FALCPA) of 2004, eight foods account for 90% of all food allergies: milk, eggs, fish, crustacean shellfish, peanuts, tree nuts, soybeans, and wheat. Facilities that manufacture or pack food products must comply with practices that eliminate cross-contamination with foods containing these allergens and ensure that potential allergens are listed on food labels.

Factors to Consider When Choosing a Co-Packer for Allergen Foods

Companies that use co-packers must ensure that their partner meets the specialized handling requirements for allergen foods. Improper handling will not only put consumers at risk but also your brand’s reputation. When seeking a co-packer for allergen foods, some important factors to consider include:

  • Experience: Ensure your potential co-packing partner has a proven track record for handling allergens.
  • Regulatory compliance: Co-packers must understand and adhere to stringent regulations for safe food handling. They should also hold certifications for allergen management.
  • Quality control measures: The co-packer should have quality control processes in place for allergen prevention, such as testing and validation procedures.
  • Facility capabilities: They must have robust measures in place to prevent cross-contamination, including equipment for allergen separation and cleaning protocols.
  • References: Evaluate their history of handling allergen-specific foods by reviewing references and case studies.
  • Communication: Any quality partner will build trust and transparency by communicating their allergen protocols, labeling practices, ingredient sourcing, and custom packaging design options.

The Co-Packing Process for Allergen Foods

The co-packing process for allergen foods begins with identifying the right vendor for your specific needs, whether it’s for allergen-specific or allergen-free production, packaging, and/or labeling.

Next, you’ll need to perform a thorough search process to find a co-packer with the right experience and capabilities. Conduct a detailed assessment of potential co-packers by reviewing their allergen handling protocols, examining their facility’s layout for allergen segregation, and verifying their cleaning and sanitation procedures.

Finally, you should verify that all personnel involved with production have been trained in allergen management. This should include training on how to recognize allergen sources, perform correct cleaning procedures, and prevent cross-contamination.

Collaboration and Planning for Allergen-Specific Production

After selecting a co-packer, it’s time to move into the production planning phase of your project:

  • Create a customized production plan: Collaborate with your co-packer to develop a personalized plan for handling allergen concerns. This will involve outlining procedures for ingredient sourcing, handling, storage, and production in a way that prevents cross-contamination.
  • Risk assessment: Conduct a risk assessment to identify points of potential allergen cross-contamination during the production process. You’ll then develop risk mitigation strategies.

Implementation of Allergen Management Plans

During your project’s co-packing process, your co-packer will implement the necessary allergen management procedures. This process includes:

  • Segregation and cleaning protocols: Allergen ingredients are stringently separated and processed using dedicated tools and equipment. Robust cleaning procedures must be performed between production runs.
  • Allergen testing and validation: Regular testing and verification procedures are performed to verify the cleaning procedures’ effectiveness. This includes tasks like swabbing equipment and production areas for allergen residues.

Quality Assurance and Control Throughout Production

During the production process, the co-packer should take additional steps to ensure safety and traceability:

  • Continuous monitoring: The co-packer will perform continuous allergen monitoring control measures. This involves tasks like audits, inspections, and internal quality checks to ensure the established protocols are being followed.
  • Traceability and documentation: Your co-packer will maintain a record of all ingredients, cleaning schedules, production processes, and testing results that occurred during your project. This information ensures traceability in case of a recall or allergen-related incident.

Allergen-Safe Co-Packing Services from Econo-Pak

Manufacturing and packaging food products under allergen-safe conditions are critical for adhering to FDA regulations and protecting consumers’ well-being. To ensure problem-free production, partner with an experienced co-packer that is knowledgeable about allergen safety.

At Econo-Pak, we maintain stringent quality control certifications and can meet your needs for allergen-safe co-packing services. For more information about our capabilities, request a quote today.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

The Impact of Co-Packing on Product Launch Timelines

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Co-packing is a game changer in today’s fast-paced market, speeding up product launch timelines. Manufacturers face various challenges, but co-packing with a provider like Econo-Pak offers a turnkey solution.

Understanding Co-Packing

Co-packing, or contract packaging, is a service where a third party assembles a product into its final packaging. This arrangement provides manufacturers with a versatile solution to packaging needs, ranging from simple labeling to comprehensive design and fulfillment services.

Why Manufacturers Opt for Co-Packing

The decision to employ a co-packer stems from the desire to optimize efficiency, reduce costs, and leverage specialized expertise. Co-packers bring to the table advanced equipment, skilled labor, and the capacity to scale operations, enabling manufacturers to focus on core competencies and innovation.

The Impact on Timelines

1. Accelerating Product Launches

By entrusting the packaging process to experts, manufacturers can significantly shorten their product launch timelines. Co-packers streamline every stage—from design and prototyping to assembly and distribution—ensuring products hit the market faster.

2. Flexibility

Co-packing services adapt seamlessly to the product’s demands, offering flexibility in production volumes and packaging types. This adaptability is crucial for managing seasonal peaks, product launches, or market testing phases.

3. Scalability

Scalability through co-packing allows businesses to adjust their production scale without the need for significant investment in facilities or equipment. This capability supports growth and responsiveness to market demand, making it easier to expand product lines or increase production volumes as needed.

Leveraging Co-Packing for Success

  • Strategic partnership: Choosing the right co-packer is akin to forming a strategic partnership. It’s about finding a service provider that not only meets your packaging needs but also shares your vision for quality, efficiency, and sustainability.
  • Competitive edge: In a marketplace where timing is everything, leveraging co-packing can provide a significant competitive advantage. It allows brands to navigate the complexities of packaging logistics, ensuring their products are ready and available when market opportunities arise.

Start Your Journey with Econo-Pak

The impact of co-packing on product launch timelines cannot be overstated. It offers a strategic advantage by enhancing efficiency, reducing time to market, and allowing manufacturers to focus on their core business. As we’ve explored, co-packing is not just a logistical solution; it’s a catalyst for growth and innovation. Embracing co-packing could be the strategic move that propels your product to the forefront of the market.

If you’re interested in receiving a fixed-price quote for your food co-packing project, get in touch. Our team will reach out to discuss your project.

FAQs

1. What is co-packing?

Co-packing is a service where products are assembled into their final packaging by a third-party provider, streamlining the production and distribution process for manufacturers.

2. How does co-packing affect product launch timelines?

Co-packing accelerates product launch timelines by offering efficient packaging solutions that enable faster market entry.

3. Why do manufacturers use co-packing services?

Manufacturers use co-packing services to optimize efficiency, reduce operational costs, and leverage specialized packaging expertise.

4. Can co-packing be customized for any product?

Yes, co-packing services are highly adaptable and can be customized to meet the specific needs of different products and packaging requirements.

5. What are the benefits of partnering with a co-packer?

Partnering with a co-packer offers benefits such as reduced time to market, operational efficiency, scalability, and access to specialized packaging technologies and expertise.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.