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VFFS (Vertical Form Fill Seal): Choosing Films and Materials for Dry Foods

pretzel pillow pouch
pretzel pillow pouch

Vertical Form Fill Seal (VFFS) machines are one of the most efficient solutions for packaging dry foods. From snacks and cereals to powders and mixes, this technology forms, fills, and seals bags in a single streamlined process. To achieve the best results, choosing the right films and materials is essential. At Econo-Pak, we specialize in helping food brands make the right packaging decisions while delivering consistent quality and reliability.

Why Film Selection Matters in VFFS Packaging

The packaging film you choose directly impacts shelf life, product protection, and overall presentation. For dry food packaging, the film must maintain product freshness, resist moisture, and withstand the sealing process. Film strength and barrier properties are critical for keeping products safe from air, humidity, and contamination.

Common Film Options for Dry Foods

When packaging dry foods with VFFS machines, several types of films are commonly used:

  • Polypropylene (PP): Lightweight, moisture resistant, and ideal for snacks or baked goods.

  • Polyethylene (PE): Flexible and durable, often used as a sealing layer in laminated films.

  • Polyester (PET): Strong and heat resistant, often paired with other films for added protection.

  • Laminates: Multi-layer films that combine the strengths of different materials, offering superior barrier properties and shelf life.

Each of these films can be customized in thickness, clarity, and printability to match product and brand requirements.

Key Considerations When Choosing Materials

Selecting the right film for your dry food packaging involves more than choosing a single material. Brands must consider:

  • Barrier Properties: Protection against moisture, oxygen, and light.

  • Seal Strength: Ensures bags remain closed during shipping and handling.

  • Compatibility with VFFS Machines: Films must run efficiently to reduce downtime.

  • Sustainability Goals: Many brands now seek recyclable or eco-friendly films.

  • Product Visibility: Clear or windowed packaging can increase consumer appeal.

How Econo-Pak Helps You Succeed

At Econo-Pak, we understand that every product has unique packaging needs. Our experts work closely with clients to identify the best films and materials for dry foods, balancing performance, cost, and sustainability. With advanced VFFS machinery and a wide range of food packaging solutions, we deliver consistent results that keep products fresh, safe, and market ready.

We also offer procurement services, ensuring reliable sourcing of films and materials that meet your exact specifications. By partnering with Econo-Pak, you gain access to industry knowledge, certified quality standards, and packaging solutions that scale with your business.

The Right Partner for Your Packaging Needs

Choosing the right films for VFFS dry food packaging is a critical step in protecting product integrity and building consumer trust. With decades of experience, certifications like SQF Level 3, and a state-of-the-art facility, Econo-Pak is the partner that food brands trust to deliver results.

Ready to upgrade your dry food packaging? Contact Econo-Pak today and let us help you find the right films and materials for your products.

Let's start scaling.

Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.

With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.

Get in touch with our team for a fixed-price quote for your project.

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