How Can Offering Multiple Packaging Sizes Improve Sustainability?
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When companies look for ways to improve sustainability, packaging is often one of the first places to start. Choosing the right size package does more than just affect the customer experience. It can also significantly reduce excess waste, improve transportation efficiency, and help brands align with long term sustainability goals.
Offering a variety of packaging sizes gives brands more flexibility in how products are shipped, stored, and consumed. This flexibility leads to measurable environmental benefits.
1. Less Material Waste
When products have packaging that fits their volume or weight more precisely, there is less unused space. That means less cardboard, plastic, film, or filler materials are needed. By matching packaging size to product size, brands can cut down on material usage and reduce overall waste generation.
2. Reduced Transportation Emissions
Right-sized packaging improves pallet and truck utilization. Smaller or properly sized packages allow more units to fit in each load. This helps companies ship more product using fewer trips. Fewer trips mean lower fuel consumption and reduced carbon emissions throughout the supply chain.
3. Lower Energy Usage in Production
Packaging materials require energy to produce. When less material is used per unit, total energy demand decreases. Even small reductions in packaging footprint can create meaningful energy savings when applied across high-volume production.
4. Better Alignment With Retail and Consumer Needs
Variety in packaging size also prevents over-purchasing and waste at the consumer level. For example, family-size options might serve high-volume buyers, while single-serve formats can reduce food waste for individuals. When customers can choose the size that fits their needs, waste is minimized at the end of the product lifecycle.
5. Easier Compliance With Sustainability Targets
Many retailers and manufacturers have set specific sustainability KPIs related to packaging weight, recyclability, and landfill diversion. Packaging size variety helps meet these goals by providing more efficient options without compromising product protection or shelf appeal.
How Co-Packers Like Econo-Pak Support These Sustainability Outcomes
Working with an experienced co-packer makes it easier for brands to access a wide range of packaging formats without building new internal infrastructure. Econo-Pak’s equipment flexibility allows brands to right-size their packaging based on volume, distribution plans, and sustainability priorities.
From lightweight single-serve film to large volume cartons, Econo-Pak helps companies choose formats that reduce waste, improve transportation efficiency, and support eco-friendly initiatives.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
New Hire, Real Talk
Comments Off on New Hire, Real TalkIn this episode of the Econo-Pak Contract Food Packaging Podcast, Mike Mee welcomes new Sales and Marketing Coordinator, Olivia Dodsworth. Together they discuss the value of working with a full-service contract food packaging partner, the growing range of packaging formats available at Econo-Pak, and how new marketing tools like newsletters and resource hubs are being developed to support current and future clients.
Olivia shares her first impressions after joining the team, including facility tours, meeting department leads, and learning how Econo-Pak manages high-volume production for brands that need multiple package sizes, retail formats, and logistics support. The episode also previews upcoming innovations, new equipment from Pack Expo, and future podcast guests.
Key Takeaways
Econo-Pak offers a wide range of packaging formats including pillow pouches, stand-up pouches, roll stock, and premade formats
Working with a co-packer allows food brands to scale without buying new equipment
Econo-Pak supports multiple retail channels like Costco, club, grocery, convenience, and e-commerce
The company is continuing to invest in new packaging equipment and automation after attending Pack Expo West
A new quarterly newsletter will give clients updates about capabilities, certifications, innovations, and industry trends
Econo-Pak is expanding its Learning Center and blog library to help food brands plan future packaging projects
Dedicated departments manage maintenance, quality, customer service, and logistics so brands can focus on sales and marketing
Call to Action
Interested in working with a contract food packaging partner that offers flexibility, speed, and a full range of packaging options?
✅ Explore our capabilities
✅ Visit the Learning Center for tools, guides, and insights
✅ Follow us for podcast updates and industry news
Why is Flexibility in Packaging Lines Critical in Seasonal Demand?
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When seasonal demand hits, brands must adapt quickly. From holiday snacks to limited-edition flavors, product demand can surge overnight. The ability to respond fast without slowing production or compromising quality depends on one key factor: flexibility! Econo-Pak does this right.
Meeting Seasonal Spikes Efficiently
Seasonal peaks can put enormous pressure on packaging operations. A flexible packaging line can adjust run sizes, materials, and formats to match changing needs. This means products reach store shelves faster, helping brands stay competitive and meet consumer expectations on time.
Reducing Downtime and Costs
Rigid systems slow down when new SKUs or packaging sizes are introduced. Flexible lines minimize these interruptions by allowing quick changeovers and streamlined setups. This reduces waste, lowers downtime, and maximizes output especially during periods when every minute counts.
Supporting Brand Innovation
Seasonal launches are often opportunities to test new flavors, designs, or promotions. A flexible packaging system allows brands to experiment without large production commitments. This agility encourages innovation and helps brands capture market attention with limited-run or specialty items.
How Econo-Pak Delivers the Flexibility You Need
At Econo-Pak, flexibility is built into everything we do. Our advanced equipment can accommodate a wide range of packaging formats, from flow wrapping and pouches to cartons and variety packs. With a highly trained team and scalable operations, we can adjust production quickly to meet any seasonal surge.
Whether you are ramping up for the holidays or planning a promotional release, Econo-Pak ensures efficiency, speed, and quality every step of the way.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
Why Is End to End Procurement Cost Effective?
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When brands choose a co-packer, they want more than production capacity. They want reliable supply, faster timelines, and cost control. End to end procurement helps deliver all three by managing every part of the sourcing process from vendor selection to delivery.
What Is End to End Procurement?
End to end procurement means the co-packer oversees material sourcing from start to finish. This includes supplier negotiations, inventory planning, logistics, and delivery timing. Instead of working with multiple vendors, brands benefit from one partner who coordinates the entire supply chain.
How It Improves Stability
By working directly with trusted suppliers, procurement stays aligned with production schedules. This reduces the risk of material shortages, delays, or last-minute pricing issues. Brands gain more visibility and smoother planning, even when market conditions shift.
Time Savings
With centralized sourcing, brands no longer need to manage supplier quotes, contracts, or logistics on their own. This cuts down on communication steps and speeds up production launches. The result is a faster path to market and less time spent on administration.
Cost Reduction
Because a co-packer negotiates at scale, brands benefit from better pricing. Costs are also reduced through fewer freight delays, less excess inventory, and stronger long-term supplier agreements. Consolidated purchasing power leads to measurable savings. Here at Econo-Pak we offer a fixed cost solution.
Why Econo-Pak Is the Right Partner
Econo-Pak brings years of procurement experience and strong supplier relationships that help protect brands from supply chain disruption. Our team manages sourcing in direct alignment with production timelines so materials arrive when they are needed and at the best possible value. We streamline communications, handle negotiations, and maintain pricing consistency so brands can scale without added complexity.
With Econo-Pak as your procurement partner, you gain efficiency, cost stability, and peace of mind through a fully supported sourcing process from beginning to end.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
How Does Flow Wrapping Keep Products Fresh and Shelf Ready?
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When it comes to food packaging, freshness and presentation matter most. Flow wrapping is one of the most reliable and efficient packaging methods for protecting food products, extending shelf life, and ensuring a clean, consistent look on store shelves. At Econo-Pak, our advanced flow wrapping systems are designed to maintain quality while maximizing efficiency.
What Is Flow Wrapping?
Flow wrapping, also known as horizontal form-fill-seal packaging, is a process where a continuous film is formed around a product, sealed on the sides, and then cut into individual packages. This method creates a tight, protective barrier that keeps out moisture, air, and contaminants. The result is a hygienic, attractive package that consumers can trust.
Freshness That Lasts
One of the key benefits of flow wrapping is its ability to preserve freshness. By sealing products quickly and securely, the process minimizes exposure to oxygen and humidity, two major factors that lead to spoilage. Whether it’s snacks, baked goods, or dry mixes, flow wrapping locks in flavor, aroma, and quality from production to consumption.
Shelf-Ready and Consumer-Friendly
Beyond protection, flow wrapping delivers a polished, shelf-ready appearance. The consistent size, smooth seals, and clear or branded film options help products stand out at retail. Flow-wrapped packages are also easy to open, resealable when designed with features like zippers, and ideal for single-serve or multi-pack formats. This flexibility makes them perfect for today’s on-the-go consumers.
Efficiency That Supports Your Brand
At Econo-Pak, our flow wrapping lines are built for speed and accuracy. With automated systems that handle high volumes without compromising quality, we help food brands meet demand while maintaining freshness and presentation. Our process also reduces material waste and supports sustainability goals through efficient film usage and recyclable packaging options.
Why Choose Econo-Pak for Flow Wrapping
Econo-Pak specializes in customized flow wrapping solutions for a wide range of dry food products. Our team ensures every package meets strict quality and safety standards, backed by certifications like SQF Level 3 and FDA compliance. From flow wrapped biscuits, cookies, and much more, we deliver packaging that keeps your products fresh, safe, and shelf-ready.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
How Do You Choose the Right Co-Packer for Your Food Brand?
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How to Choose the Right Co-Packer for Your Food Brand
Choosing the right co-packer is one of the most important decisions a food company can make. The right partner protects your brand, keeps costs under control, and helps you scale. The wrong one can lead to delays, quality issues, or missed opportunities. Here is what to look for when evaluating a co-packing partner and why Econo-Pak is the ultimate solution.
Food Safety and Certifications
Food packaging companies must meet the highest standards of safety and compliance. Certifications like SQF Level 3, FDA registration, GMP, HACCP, gluten free, kosher, organic, and Sedex prove a co-packer is equipped to handle your products responsibly. Econo-Pak holds all of these certifications and maintains strict quality testing every hour to ensure consistency. With no history of product recalls, their record speaks for itself.
Capacity and Flexibility
As your brand grows, your co-packer should grow with you. Econo-Pak operates more than 200 packaging machines inside a 240,000 square foot facility with a major expansion underway. Whether you need pouch filling, cartoning, flow wrapping, or variety packs, their scale and technology give you speed and flexibility without bottlenecks.
Cost Transparency
Hidden fees can eat away at margins. That is why Econo-Pak offers a fixed price model so brands know exactly what to expect. Transparent pricing and defined project scopes allow you to plan confidently and avoid costly surprises.
Proven Experience
With more than 40 years of co-packing expertise, Econo-Pak has supported both startups and Fortune 500 food companies. Trusted by household brands and praised for exceeding KPIs in quality and efficiency, they have the track record to back up their claims.
Econo-Pak: The Ultimate Co-Packing Partner
When choosing a co-packer, look for certifications, scale, transparent pricing, and proven reliability. Econo-Pak delivers all of that and more. Their commitment to food safety, large scale capabilities, and dedication to customer success make them the go-to co-packing solution for dry food brands ready to grow.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
Why is Portion Controlled Packaging Essential for Today’s Consumers?
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Meeting today’s consumer expectations
Consumers are more conscious than ever about convenience, health, and value. They want products that fit their busy lifestyles, help manage portions, and deliver consistent quality. Portion controlled packaging is one of the most effective ways food brands can address these evolving demands. By offering products in single-serve or pre-measured sizes, companies not only meet shopper expectations but also strengthen their position in competitive markets.
Convenience and on-the-go lifestyles
From commuters to parents packing lunches, convenience is a driving factor in consumer decisions. Portion controlled packs make it easy for people to grab exactly what they need without extra effort. Whether it’s a snack-sized bag of pretzels, single-serve cookies, or a ready-to-pour seasoning packet, this format aligns with the fast-paced lives of today’s consumers.
Supporting health and wellness goals
Health-conscious shoppers are increasingly mindful of calories and portion sizes. By pre-measuring servings, portion controlled packaging helps consumers stick to dietary goals without sacrificing enjoyment. This builds trust and loyalty, as shoppers can confidently choose products that support healthier choices.
Reducing food waste
Another key advantage is minimizing waste. Pre-portioned packaging ensures consumers open only what they plan to eat, extending freshness and reducing the chance of spoiled or wasted food. This also aligns with growing sustainability expectations, showing that brands care about efficiency and responsibility.
Expanding commercialization opportunities
For manufacturers, portion controlled packaging opens the door to new channels. Products in smaller pack sizes are ideal for vending machines, convenience stores, airlines, and food service markets. They also fit well into variety packs for supermarkets and club stores, creating more opportunities to reach diverse audiences.
How Econo-Pak helps
At Econo-Pak, we specialize in high-volume portion controlled packaging for snacks, dry foods, and more. With over 200 state-of-the-art machines and more than 30 packaging formats, we provide flexibility to meet demand across markets. From supermarkets and club stores to vending, convenience, and food service, our portion controlled solutions help brands grow while delivering exactly what consumers want.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
Behind The Scenes: What It’s Like To Intern At Econo-Pak
Comments Off on Behind The Scenes: What It’s Like To Intern At Econo-PakAt Econo-Pak, interns don’t just observe the business, they help shape it. Just ask Dylan Olson, who joined us as an intern and quickly became a valuable part of the team.
A Real Seat at the Table
From day one, Dylan wasn’t just shadowing employees. He was working directly with executives, sitting in on high-level meetings with our CEO and leadership team, and building Power BI dashboards that streamlined performance and financial data, tools that our executives now use daily to guide decisions. He also developed an attainment tracker and a truckload capacity calculator, both of which continue to support our operations.
Why Interns Thrive At Econo-Pak
At Econo-Pak, interns aren’t lost in the crowd. They are expected to do meaningful work. They get exposure to multiple departments, access to leadership, and the chance to work on projects that matter.
As Dylan explained, that’s the difference between interning at a mid-sized company versus a large corporation: “Here, I can actually make an impact and do things important to my career.”
Lessons That Last
In addition to technical skills like data visualization and analytics, Dylan gained confidence in presenting to executives, learned how to ask the right questions, and saw firsthand how a tight-knit business community operates.
His advice to future interns: don’t hesitate to reach out, ask questions, and get involved. It’s the best way to learn and to make your mark.
Building a Thriving Team for the Future
When interns like Dylan thrive, our whole team thrives. That means, our customers can count on us to continue providing efficient, creative, and innovative food packaging solutions that keep products moving smoothly to shelves, right on time.
KEY TAKEAWAYS
Why interns at Econo-Pak are trusted with real-life projects that make a lasting impact
How Dylan built Power BI dashboards, an attainment tracker, and a truckload capacity calculator that the team still uses today
The unique benefits of interning at a mid-sized company like Econo-Pak vs. a large corporation
How presenting to executives builds confidence and communication skills
Dylan’s best advice for future interns
EPISODE TIMESTAMPS
00:00 – 2:29 Dylan’s Internship Journey
2:30 – 5:44 Dylan’s Data Projects and Tools
5:45 – 9:14 Benefits of Being an Intern at Econo-Pak
9:15 – 12:30 Learning and Growth Opportunities at Econo-Pak
12:31 – 12:44 Dylan’s Advice for Future Interns
STAY CONNECTED
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Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
What Is the Role of Automation in Achieving Volume Flexibility?
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In today’s food industry, demand isn’t always predictable. One week, a brand might need a small run for a seasonal product; the next, they could be scaling up to meet nationwide distribution. That’s where volume flexibility comes in—and automation plays the starring role.
At Econo-Pak, automation isn’t just about speed. It’s about building a system that can scale, adapt, and deliver—no matter the project size.
Flexible Machinery for Changing Demands
With over 200 state-of-the-art packaging machines, our automated systems can shift between packaging types quickly. From pouches to flow wrapping to volume filling, flexibility is built into our operations. As our Maintenance Manager, Jared Ellsworth, puts it: “We change things over on a daily basis.”
That means clients don’t have to worry about whether we can handle their product—we can pivot to meet the need.
Scaling Smart: From Manual to Automated
Not every project starts with full automation. For many new SKUs, we begin with manual runs to better understand product handling and throughput. Once the process is refined, automation is introduced to increase speed, precision, and efficiency.
This step-by-step approach lets brands grow without the upfront strain of large-scale automation—while still knowing the option is there when they need it.
The Power of Robotics
Automation at Econo-Pak isn’t just about machines; it’s about robotics, too. Collaborative robots (cobots) and pick-and-place systems help us handle repetitive tasks like sorting, loading, and sealing.
The result? Faster turnaround times, fewer errors, and reduced strain on human workers. Robotics make it possible to adapt packaging lines to different volumes and formats without losing efficiency.
Quality and Control at Every Volume
Automation also ensures that quality never slips—whether we’re producing a short run or millions of units. With in-house filling operations, real-time monitoring, and rigorous checks, every package meets the highest standards.
This is especially important when volumes fluctuate, since consistency is what keeps food brands trusted in the market.
Continuous Investment in Flexibility
We don’t stop at “good enough.” Each year, Econo-Pak invests in new equipment—from bag-in-box bagging to advanced cartoning lines—that push automation further. These upgrades allow us to serve more clients, meet more formats, and handle higher volumes without compromising on quality.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.
VFFS (Vertical Form Fill Seal): Choosing Films and Materials for Dry Foods
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Vertical Form Fill Seal (VFFS) machines are one of the most efficient solutions for packaging dry foods. From snacks and cereals to powders and mixes, this technology forms, fills, and seals bags in a single streamlined process. To achieve the best results, choosing the right films and materials is essential. At Econo-Pak, we specialize in helping food brands make the right packaging decisions while delivering consistent quality and reliability.
Why Film Selection Matters in VFFS Packaging
The packaging film you choose directly impacts shelf life, product protection, and overall presentation. For dry food packaging, the film must maintain product freshness, resist moisture, and withstand the sealing process. Film strength and barrier properties are critical for keeping products safe from air, humidity, and contamination.
Common Film Options for Dry Foods
When packaging dry foods with VFFS machines, several types of films are commonly used:
Polypropylene (PP): Lightweight, moisture resistant, and ideal for snacks or baked goods.
Polyethylene (PE): Flexible and durable, often used as a sealing layer in laminated films.
Polyester (PET): Strong and heat resistant, often paired with other films for added protection.
Laminates: Multi-layer films that combine the strengths of different materials, offering superior barrier properties and shelf life.
Each of these films can be customized in thickness, clarity, and printability to match product and brand requirements.
Key Considerations When Choosing Materials
Selecting the right film for your dry food packaging involves more than choosing a single material. Brands must consider:
Barrier Properties: Protection against moisture, oxygen, and light.
Seal Strength: Ensures bags remain closed during shipping and handling.
Compatibility with VFFS Machines: Films must run efficiently to reduce downtime.
Sustainability Goals: Many brands now seek recyclable or eco-friendly films.
Product Visibility: Clear or windowed packaging can increase consumer appeal.
How Econo-Pak Helps You Succeed
At Econo-Pak, we understand that every product has unique packaging needs. Our experts work closely with clients to identify the best films and materials for dry foods, balancing performance, cost, and sustainability. With advanced VFFS machinery and a wide range of food packaging solutions, we deliver consistent results that keep products fresh, safe, and market ready.
We also offer procurement services, ensuring reliable sourcing of films and materials that meet your exact specifications. By partnering with Econo-Pak, you gain access to industry knowledge, certified quality standards, and packaging solutions that scale with your business.
The Right Partner for Your Packaging Needs
Choosing the right films for VFFS dry food packaging is a critical step in protecting product integrity and building consumer trust. With decades of experience, certifications like SQF Level 3, and a state-of-the-art facility, Econo-Pak is the partner that food brands trust to deliver results.
Ready to upgrade your dry food packaging? Contact Econo-Pak today and let us help you find the right films and materials for your products.
Let's start scaling.
Is your demand outpacing your ability to package your own product? Then consider outsourcing with Econo-Pak.
With over 40 years of experience working with both small brands and Fortune 500 companies, we are capable of handling your specific dry food product.
Get in touch with our team for a fixed-price quote for your project.